Car light prototype
China optical parts machining
We provide high-quality optical parts machining services in China, which can provide you with more competitive prices and faster delivery.
Tikprecision has high-precision CNC machining center with a positioning accuracy of 0.0018mm. The maximum speed can reach 36000rpm, the minimum machining radius is R0.05mm, and the roughness is within Ra0.1μm.
We are very good at continuous machining with small cutting tools, and multi-angle fixed-surface machining or simultaneous machining with five-axis CNC machining centers, which brings us great advantages in the field of optical parts machining.
Especially in the field of automotive lighting, the optical part precision machining capabilities of headlights, rear tail lights, daytime running lights, and atmosphere lamp have made us favored by leading companies in the automotive industry.
What is optical part machining?
The research and development stage of the automotive lighting system needs to turn designs into real objects through rapid prototyping, then designer can carry out various experiments and verifications.
The automotive lighting system can be divided into appearance parts, structural parts, optical parts, and electronic components, among which the optical parts determine the light type projected by the entire lighting system.
Optical parts can be divided into reflector, lens, light guide strips, light guide plates and other parts. These parts have very high requirements on machining accuracy.
Optical parts are the core components of the entire automotive lighting system, so it is particularly important to find a reliable optical parts manufacturer
How to machine a optical parts?
Optical prototypes have very high requirements on machining accuracy and surface roughness, so they need to be completed by high-precision CNC machine tools.
Tikprecision has a high-precision CNC machining center with a positioning accuracy of 0.0018mm. The maximum speed can reach 36000rpm, the minimum machining radius is R0.05mm, and the roughness is within Ra0.1μm.
We are very good at continuous machining with small tools, and multi-angle fixed-surface machining or simultaneous machining with five-axis CNC machining centers, which brings us great advantages in the field of optical parts machining.
Surface treatment is equally important in the production of optical parts. We use manual polishing to minimize damage . Combined with the vacuum plating process, the part can reach A0 grade mirror surface.
Why choose us?
Tikprecision has rich experience in prototype manufacturing in the field of automotive lighting. We have thousands of actual processing cases of rapid prototyping projects for automotive lighting, and has cooperated with many leading companies in the automotive lighting industry.
We can accurately grasp your design concept and accurately restore your design details to provide reliable technical support for your research and development process.
Automotive light rapid prototyping
5-axis CNC machining for the complex surface features, China prototype, such as the prototype light guide project, the minimum tool can machine to R0.1mm to perfectly present the designer’s optical details. Therefore, it is not only the appearance of perfect but also helps the optical designer to verify the luminosity.
Auto lamp rapid prototyping
•CNC manufacturing team of professional engineers, optimized NC programming and efficient toolpaths.
• 5-axis continuous CNC machining for greater machining accuracy and flexibility.
• We pay attention to every design detail, optical pattern details are machined to a minimum radius of R0.10mm.。
• Excellent surface quality with a finished surface finish of Ra (μm) 0.2 and surface tolerance of ±0.025mm.
• Auxiliary EDM machining is necessary to meet the overall machining requirements of the part.
• With highly professional hand polishing, the final reflector sample surface will have an optical mirror effect.
Car lights prototype
Car lights prototype, We dedicate to providing complete automotive lamp prototypes; including the headlight, taillight, fog light, turning light, Interior lights, reflector, light guide, bezel and lens. which allows us to expand our knowledge and experience in this field and provide professional prototype services to many well-known automotive OEMs and China rapid prototyping.
Car lamp Rapid prototype service
Good driving lighting can improve comfort and safety of driving, Car lamp Rapid prototype service. it depends on Innovative design and China manufacturing .From proof of concept design reviews and optical system development engineering tests to show car projects, From lamp lens prototype to optical component prototype, we are able to support at all levels of automotive product development processes.
Automotive prototype light guide project manufacturing
Professional knowledge allows us to provide complex automotive prototype light guide project manufacturing. Rapid prototyping china.
We specialize in a variety of automotive prototyping developments and rapid manufacturing technology, providing CNC machining, 3D printing, vacuum casting, rapid aluminum tooling, low volume injection molding, and sheet metal processing.
Prototype light guide project
The Best Clarity And Light Transmittance. the best of 3-, 4-, 5-axis CNC milling machines, provide excellent surface quality for the production of transparent acrylic (PMMA) prototypes.
Effective Split & Bond Solutions
The visible bonding line on the acrylic surface can be wisely invisible by a suitable splitting solution and fine finish.
Highly Skilled Hand-Polishing
To ensure the delicate transparency for auto lenses, we strictly process polish from coarse to fine sand-polish, from polish paste to polish liquid.
We can provide a variety of optional cost-effective 2K molding solutions. Urethane Casting achieves the integrated.
Automotive optical component - prototype light guide project
Machining PMMA enables manufacturers to produce lighting for a vehicle, both its headlamp, light guide and interior lighting. Even though these acrylic pieces need grinding and polishing after the CNC machining, the entire process is still quite fast. Therefore, allowing auto manufacturers to prototype new light fixtures for their cars quite quickly.
Automotive Lamp Lens
To ensure the delicate transparency for auto lenses, we strictly process surface with fine sand-polish, from polish paste to polish liquid, to achieve the highest transparency on the Lens.
Automotive Light Guide
The cylindrical light conductors, typically 7 to 10 mm in diameter, are CNC machined from PMMA or PC material in a single piece. The transmission of light through the total reflection results.
Prismatic light conductors radiate LED light from the rear through the light guide to the front through total reflection, emphasizing the depth of the lighting system with additiona
Aluminum automotive reflector machining
An integral aspect of an innovative lighting system is the optical design of automotive lamp reflectors. Combining the ability of 5-axis CNC ultra-precision milling and Rapid prototyping experience for complex surfaces allows us to focus on every optical detail of the reflector design, overcoming your most challenging needs.
●CNC manufacturing team of professional engineers and machinists, optimized NC programming and efficient toolpaths.
●5-axis continuous CNC machining for greater machining accuracy and flexibility.
●We pay attention to every design detail, optical pattern details are machined to a minimum radius of R0.10mm.
●Excellent surface quality with a finished surface finish of Ra (μm) 0.2 and surface tolerance of ±0.025mm.
●Auxiliary EDM machining is necessary to meet the overall machining requirements of the part.
●With highly professional hand polishing, the final reflector sample surface will have an optical mirror effect.
Car lamp prototype
Small Batch Urethane Casting
Low volume vacuum casting parts for lamp prototyping are often used for loading and unloading tests to check working mechanisms and manufacturability. With accurate and detailed prototypes, fast and inexpensive silicone molds, and a wide selection of engineering-grade polyurethane materials, you can get production-like results in most cases within 2 weeks, including mechanical characteristics, color, and surface finish.
Rapid Injection Molding
We have the ability to provide rapid tooling of both aluminum and soft steel and low volume injection molding to deliver your end-use molded parts within 2-5 weeks. We provide cost-effective and rationalized advice from designs, materials, production processes, manufacturability, etc.