CNC machining services

5 axis machining

How to customize an impeller or turbine?

custom Impeller

An impeller or blisks is a rotor inside a tube or conduct used to increase (or decrease in case of turbine) the pressure and flow of a fluid. Impeller and turbine have very complicated structure. In actual application process, impeller spins fast, and the tangential speed of rim is fast. The flow situation in the impeller is complicated, and usually under high temperature, high pressure and corrosive environment. Integral impeller design and quality have a crucial impact on the equipment’s performance. Tik precision manufacture impellers and turbine in custom configurations to meet the exact requirements of your specifications. As an ISO 9001:2015 certified provider of precision machining services products, we have the specialized skills for producing exceptional quality products that meet or exceed your performance objectives.

5 Axis CNC Machining for custom Impeller

5 Axis CNC machine is used for machining complex parts. At present, It is the only method to solve the machining of the Impellers, turbines, eccentric axis, multifaceted, irregular, convex, and concave parts and so on.

Custom impeller prototypes

As a company dedicated to advanced machining, we use a sophisticated set of processes to create impellers and turbine wheels measuring up to 20” in diameter with concave or convex blade geometries. We offer 5-axis CNC machining for 1 pcs to low volume production.

Precision CNC machining service

These custom Impeller are manufactured from 5 Axis machining center, heat resistant materials to within ±0.002" tolerances, then laser marked, assembled, and quality checked in strict accordance with ISO9001:2015

CNC Machining Custom Turbo Impeller

Tik precision sticks on the theory of 'Quality will be the life in the enterprise’. For Custom turbo Impeller, the manufacture of complex rotational parts with multiple blades, such as turbine and impellers, as well as individual blades, require precision 5-axis milling. Tik precision manufacture impeller , bladed parts and turbine for components used in aircraft jet engines, turbocharger, turbo blower, air compressor, centrifugal pump.

  • Tik precision engineers have extensive experience and knowledge of vane grinding through direct involvement on bespokecustomer projects.
  • 5-axis machining has featured in high efficiency and high precision; Single setup helps save time and money.
  • It not only shortened the time but also greatly improved machining tolerance, standard tolerance of components is +/- 0.005 inches, and tighter tolerances can be discussed
  • We manufactureimpellers and turbine from aluminum, PEEK, high-nickel alloys, and high-temperature metals.
  • Our manufacturing processes incorporate numerous quality checkpoints as well as rigorous final test and CMM inspection. By providing you with precisely accurate products, you are assured the pressure and flow objectives of your application are met.

Machining Capabilities Summary

auto light rapid prototype
Part Types:

Custom Impellers, custom turbines, eccentric axis, multifaceted, irregular, convex, and concave parts for jet engines, turbocharger, turbo blower, Air compressor, centrifugal pump and so on. Industries Served: Aerospace, Automotive, Food Processing...

auto light rapid prototype
5-Axis Processes:

Boring, broaching, counterboring, countersinking, cutting, drilling, facing, gear hobbing, internal forming, knurling, milling, parting, pocketing, profiling, reaming, spline, tapping, threading (external, internal), turning (contour, form, taper, straight), and thread milling

auto light rapid prototype
Material Types:

All standard metals and plastic, aluminum, brass, bronze, chromium, copper, stainless steel, Stellite, titanium, zinc, and a wide range of superalloys, PEEK. (According to feature of the product and customer's requirement.)

auto light rapid prototype
Surface treatment:

Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying,the heat disposing, hot-dip galvanizing, black oxide coating, painting, powdering, color zinc-plated,blue black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic, electroplating, anodizing etc.

Processing Flow

As product development goes from prototyping to production,Tik precision delivers a healthy sense of urgency combined with knowledge and experience in a wide range of manufacturing processes for bridge or low-volume production. In the end, Tik precision provides solutions for complex manufacturing challenges to deliver turnkey parts in extremely short lead times.

Design for Manufacture

Our engineers reviewed, identified, and actions for improvement documented during Pre-production meeting for critical quality and safety, engineers can improve the component design such as an integral gear or spline without manufacturing restrictions due to the machine tool’s kinematics and capability.

CNC Machining programming

Confirm the processing scheme of blades. Make the production order and send it to the production department by production management system.

Surface treatment and inspection

Finished the order parts by 5 Axis CNC machine, finished surface treatment base on the order requirement. With our CAD and CAM design and programming expertise and our CMM quality control equipment, you can be assured of a quality, precision end product.

5-Axis Machining Benefits

  • Highly Engineered and Complex Part Machining
  • Create Complex Part Geometry in One Operation
  • Increased Part Accuracy
  • Reduced Part Handling, Setups, and Fewer Machines Used
  • Producing Parts Complete on Demand
  • Reduction of Costly Workpiece Fixtures and Tooling Redundancy
  • Less Ancillary Equipment Needed – Gages and Tools
  • Conducive to Unattended Operations – Single Point Load / Unload
  • Improved Traceability and Documentation – Done-in-One
  • Go All the Way – Hobbing, Gear Cutting, and Skiving
  • Design for Manufacture

Tik Precision is your reliable precision 5-axis machine shop

Tik precision takes product development from digital to tangible with rapid prototyping technologies utilizing both prototype castings and state-of-the-art 5-axis machining. This allows product development teams to quickly get hands-on with product design to verify form, fit and function of parts and assemblies with complex geometries.

We are experienced in 3D part modeling for prototypes and specialty jobs. Some typical products we mill include turbo Impellers, turbines, eccentric axis, multifaceted, irregular, convex, and concave parts and other car light optical products. Contact us today to learn more about our machining capabilities.

Precision 5 Axis CNC Machining Service

The most professional precision manufacturing service.

contact us

     

1st Building ,Liji Lane,Changan town,Dongguan,China

  • dummy +86 0769 85413824

  • dummy Tik Precision Manufacturing Co.,Limited / Dongguan City Guan Yue Precision Manufacturing co.,Limited

  • dummy [email protected]

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