Rapid prototyping for car lights
Car lights Rapid prototype, Display your car light design as quickly as possible, reducing R&D costs.
Quality system certification
Automotive light rapid prototyping
5-axis CNC machining for the complex surface features, China prototype, such as the prototype light guide project, the minimum tool can machine to R0.1mm to perfectly present the designer’s optical details. Therefore, it is not only the appearance of perfect but also helps the optical designer to verify the luminosity.
Auto lamp rapid prototyping
•CNC manufacturing team of professional engineers, optimized NC programming and efficient toolpaths.
• 5-axis continuous CNC machining for greater machining accuracy and flexibility.
• We pay attention to every design detail, optical pattern details are machined to a minimum radius of R0.10mm.。
• Excellent surface quality with a finished surface finish of Ra (μm) 0.2 and surface tolerance of ±0.025mm.
• Auxiliary EDM machining is necessary to meet the overall machining requirements of the part.
• With highly professional hand polishing, the final reflector sample surface will have an optical mirror effect.
Car lights prototype
Car lamp Rapid prototype service
automotive prototype light guide project manufacturing
prototype light guide project
Effective Split & Bond SolutionsThe visible bonding line on the acrylic surface can be wisely invisible by a suitable splitting solution and fine finish. Highly Skilled Hand-Polishing
To ensure the delicate transparency for auto lenses, we strictly process polish from coarse to fine sand-polish, from polish paste to polish liquid.
We can provide a variety of optional cost-effective 2K molding solutions. Urethane Casting achieves the integrated.
Automotive optical component – prototype light guide project
Automotive Lamp LensTo ensure the delicate transparency for auto lenses, we strictly process surface with fine sand-polish, from polish paste to polish liquid, to achieve the highest transparency on the Lens.
Automotive Light GuideThe cylindrical light conductors, typically 7 to 10 mm in diameter, are CNC machined from PMMA or PC material in a single piece. The transmission of light through the total reflection results.
Light BladesPrismatic light conductors radiate LED light from the rear through the light guide to the front through total reflection, emphasizing the depth of the lighting system with additiona
Aluminum automotive reflector machining
●CNC manufacturing team of professional engineers and machinists, optimized NC programming and efficient toolpaths.
●5-axis continuous CNC machining for greater machining accuracy and flexibility.
●We pay attention to every design detail, optical pattern details are machined to a minimum radius of R0.10mm.
●Excellent surface quality with a finished surface finish of Ra (μm) 0.2 and surface tolerance of ±0.025mm.
●Auxiliary EDM machining is necessary to meet the overall machining requirements of the part.
●With highly professional hand polishing, the final reflector sample surface will have an optical mirror effect.
Car lamp prototype
Small Batch Urethane CastingLow volume vacuum casting parts for lamp prototyping are often used for loading and unloading tests to check working mechanisms and manufacturability. With accurate and detailed prototypes, fast and inexpensive silicone molds, and a wide selection of engineering-grade polyurethane materials, you can get production-like results in most cases within 2 weeks, including mechanical characteristics, color, and surface finish.
Rapid Injection MoldingWe have the ability to provide rapid tooling of both aluminum and soft steel and low volume injection molding to deliver your end-use molded parts within 2-5 weeks. We provide cost-effective and rationalized advice from designs, materials, production processes, manufacturability, etc.
CNC Machining Materials
CNC machining have a long list of available materials for CNC prototypes and manufacturing parts, from hard metals like stainless steel and titanium, to soft metals such as aluminum, copper, brass, all the way to plastics including ABS, PC, PA,etc.
- Stainless steel
- Cast iron
Aluminum is one of the most commonly used metals in the world because of its excellent strength-to-weight ratio, low cost, and recyclability. Jinming offers multiple aluminum alloys such as 2024, 5052, 6061, 6063, 7050, 7075 and so on, as a high-quality silver metal that’s soft, lightweight and durable, it is commonly used for 5-axis CNC machining in military and aerospace applications.
Stainless steel is highly resistant to corrosion and rust, making it a popular industrial alloy used in a wide variety of industries. Stainless steel is used to manufacture handles, medical devices, lab instruments, automotive parts, weld ferrules, and more. Jinming offers multiple stainless steel such as 303,304, 316,17-4PH, 4130, 4140 and so on.
Brass is a metal alloy made of copper and zinc, brass has decent strength, electrical conductivity, and minimal tool wear. It is commonly used for a variety of parts such as gears, lock components, pipe fittings, and ornamental applications.
Bronze is an alloy comprised of copper and tin, and it offers a wide range of properties such as good wear and corrosion resistance, high ductility, hardness, thermal conductivity and strength. Bronze is often used to manufacture nuts, bolts, threaded parts, bearings, bushings, screws, and more.
Copper is a common metal offering excellent thermal and electrical conductivity, which make them natural choices for wiring, motors and other electrical applications.
Cast iron is a dependable wear-resistant material which machines faster than many steel varieties. This is an ideal material for absorbing vibrations. Parts commonly made with cast iron include gears, bases, pulleys and bushings.
Titanium is an element alloyed with iron, aluminum, vanadium, and molybdenum, with good corrosion resistance and the ability to be welded. Common use cases include aerospace fasteners, turbine blades, engine components, sports equipment and marine applications.
ABS is a low-cost engineering plastic, widely used for pre-injection molding prototypes. CNC machined ABS is a great option for production-like parts, where detail and mechanical properties are important.
Acrylic is known as PMMA, an abbreviation of its full chemical name, polymethyl methacrylate. It is a scratch-resistant plastic, available optically clear or opaque. It is often used for tanks, panels, and optical applications. It can be somewhat brittle in thin walled areas, so it is not recommended for delicate or complex geometries.
Polycarbonate (known also by the abbreviation PC) is one of the most common plastics used in manufacturing.
It is heat-resistant, impact-resistant, flame-retardant, and one of the most recycled plastics in the world. Famous examples of the material are first-generation MacBook laptops, safety goggles, and optical disks.
Polyphenylene Sulfide (PPS) is a high-performance engineering plastic with excellent temperature resistance, dimensional stability, and electrical insulation properties. With exceptional mechanical strength, chemical resistance, and flame resistance, PPS is commonly found in high temperature applications such as automotive parts, appliances, electronics, medical devices, and industrial applications.
Delrin (generic: acetal) is a low-friction, high-stiffness material, with a relatively high toughness and minimal elongation, Delrin boasts excellent dimensional accuracy. It is used in applications ranging from auto parts to musical instruments.
In high-stress/high-temperature applications, PEEK is a great lightweight substitute for most soft metals. Additionally, PEEK is resistant to moisture, wear, and chemicals. Glass-filled PEEK is a high performance plastic with excellent rigidity, strength and toughness. The addition of glass fibers enhances its ability to maintain dimensional stability even in harsh thermal and chemical environments. This material is often used in the following industries: aircraft, automotive, medical, chemical, semiconductor and microwave.
Garolite(also known as phenolic and epoxy-grade industrial laminate) is a composite material with a low coefficient of thermal expansion. Additionally, it does not absorb water and is an excellent insulator, which makes it really useful for electronics applications.
Tik Precision’s Advantages
Our engineers have accumulated rich and profound experience in many previous projects, so they can handle complex and precision parts in multiple industries without any problems. All work performed by highly trained and experienced professionals Safe and green business practices to support environmental sustainability Cost-effective solutions designed to save you time and money while increasing productivity
Tik precision has a big amount of internal equipment for manufacturing and testing. Your parts will be manufactured and inspected by our advanced in-house gear, which includes 3-axis, 4-axis and 5-axis CNC milling, CMM and XRF analyzer
On average, we return the price within 24 hours, and the parts are sent in 7 days or less. Our delivery time and quality rate have reached 99%.
We have obtained ISO9001management system certificate, and have a professional quality management team with more than 10+ staff,We have advanced measuring equipment for each custom part, so our product quality is guaranteed.
Processing Case Chart
Tik Precision CNC processes all kinds of turning, drilling, milling, and grinding parts, provides customized services for processing parts in all walks of life, and has rich experience in processing
|Part||Size||Application||Machining Process Used||Material||Specific Feature|
|Automotive Lens mold||120*120*60 (MM)||Automotive light||Five Axis milling||S136||Mirror Grinding|
|Automotive light guide||220*220*6 (MM)||Automotive light||Five Axis milling||PMMA||Radius and polish|
|Automotive light reflector||98*35*28 (MM)||Automotive light||Five Axis milling||Aluminum 6061-T6||Surface roughness|
|Turbine wheel||400MM*700MM||Marine||Five Axis milling||Aluminum 7075-T6||Runout tolerence|
|Impeller||360MM*||Turbo Centrifugal blower||Five Axis milling||Aluminum 7075-T6||Runout tolerence|
|Aluminium main valve body||86.16*35.3*35.3mm||Medical||Turn-milling||Aluminum 6061-T6||High surface
What finishes are available for CNC Milling?
Surface roughness can be specified using Ra value. Ra3.2 - 1.6um as standard.
Bead blast size: 80um as standard. 50-120um available.
Anodised Type 2
Standard: Clear / natural, black, red, green, blue, yellow / gold. Close match to specified RAL numbers.
Anodised Type 3
Standard: Black or Grey. Much duller in look, but has much better surface protection.
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