Rapid prototyping for car lights

Display your car light design as quickly as possible, reducing R&D costs.
As a rapid prototyping technology expert in the field of automotive lighting,

Use 5-axis precision machining

to quickly complete customer-designed product molding.

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We are committed to providing complete rapid prototype production of car lights, including the development of headlights, taillights, fog lights, turn signals, and interior lights. This allows us to expand our knowledge and experience in this field and have the ability Provide professional customized RP prototype trial creation services for many well-known automobile OEMs and their lamp suppliers around the world.
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Good road lighting can improve driving comfort and safety, which depends car lights on innovative design and excellent manufacturing. From styling design verification review and optical advancement engineering testing to auto show car projects, from fast prototypes of car lampshades to prototype prototypes of optical components, we can provide support at every stage of the automotive design and development process.
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We focus on the development and rapid manufacturing technology of various automobile prototypes, and provide complete manufacturing processes including CNC machining, 3D printing, vacuum injection molding of silicone molds, quick aluminum molds and injection molding, and sheet metal processing. Professional knowledge allows us to provide complex auto lighting optics prototype manufacturing with the extremely high precision and quality required in this field.
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Auto Lamp Lens Prototype

The Best Clarity And Light Transmittance

Comprehensive CNC Machining

The best combined of 3-, 4-, 5-axis CNC milling machines, equipped with machine tools with a stroke of more than 1 meter, have the knowledge to machine clear plastic parts without blemishes.

Effective Split & Bond Solutions

Split and bond solutions could respond to machining costs saving and machining limitations. The visible bonding line on the acrylic surface can be wisely invisible by a suitable splitting solution and fine finish.

Highly Skilled Hand-Polishing

To ensure the delicate transparency for car lenses, we strictly procedure polish from coarse to good sand-polish, from polish paste to polish liquid, to achieve the highest transparency upon the Lens.

Prototype Achieves 2K Molding

We may provide a variety of optional cost-effective 2K molding solutions. Urethane Casting achieves the integrated 2K lens overmolding in two or more materials.
A BALANCE BETWEEN OPTICS AND AESTHETICS

Precision Machining Of Optical Components

5-axis CNC machining for the complex surface features, diamond cutting tools can achieve top surface quality, the minimum tool can machine to R0.1mm to perfectly present the designer’s optical details. So it’s not only the appearance of perfect but also helps the optical designer to verify the luminosity.

Lamp Bezel

The diffuse light emitter as a universal optical design feature creates a three-dimensional impression of the radiation and ensures a high degree of uniformity of the illuminated surface. The 5-axis CNC continuous milling and mirror polishing technology provide excellent surface area quality for the production of transparent acrylic (PMMA) prototypes.

Light Guide

The cylindrical light conductors, typically 7 to 10 mm in diameter, are CNC machined from PMMA or PC material in a single piece. The transmission of light through the total reflection results in very uniform linear illumination over the entire prismatic column. Attention to detail in every aspect of the complex optical style and the use of ultra-precision cutting technology and hair-thin tools breaks new ground in the creation of automotive lighting prototypes.

Light Blades

Prismatic light conductors radiate LED light from the rear through the light guide to the front through total reflection, emphasizing the depth of the lighting system with additional lens structures on the sides. We specialize in the precision machining of complicated surfaces, and support you with professional fast prototyping to create intelligent and attractive innovative designs.
cnc machining service car light reflector

Mirror-milling of complex surfaces and optical details.

CNC Aluminum Reflector

Improved reflectivity, enhanced illumination intensity and light range are critical for vehicle light reflectors (reflector cups). Utilizing precision 5-axis CNC machining equipment and high speed cutting techniques for machining complex geometry aluminium reflectors, we concentrate on every engineering detail and design specification to help designers with every challenging project.
  • CNC manufacturing team of professional engineers and machinists, optimized NC programming and efficient toolpaths.
  • 5-axis continuous CNC machining for greater machining accuracy and flexibility.
  • We pay attention to every design fine detail, optical pattern information are machined to a minimum radius of R0.10mm.
  • Excellent surface quality with a finished surface area finish of Ra (μm) 0.2 and surface tolerance of ±0.025mm.
  • Auxiliary EDM machining is necessary to meet the overall machining requirements of the part.
  • With highly professional hand polishing, the final reflector sample surface will have an optical mirror effect.
Browse more automotive aluminum reflector

From Small Batch Customization To Pre-Production

We understand your needs at each stage
Small Batch Urethane Casting
Low volume vacuum casting parts for lamp prototyping are often used for loading and unloading tests to check working mechanisms and manufacturability. With accurate and detailed prototypes, fast and inexpensive silicone molds, and a wide selection of engineering-grade polyurethane materials, you can get production-like results in most cases within 2 weeks, including mechanical characteristics, color, and surface area finish.

Rapid Injection Molding
We have the ability to provide rapid tooling of both light weight aluminum and soft steel and low quantity injection molding to deliver your end-use molded parts within 2-5 weeks. We provide cost-effective and rationalized advice from designs, materials, production processes, manufacturability, etc.
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CNC machining services,precision manufacturing

The most professional precision manufacturing / CNC machining services.

contact us

     

 Room 1508, 15/F., Office Tower Two, Grand Plaza, 625 Nathan Road, Kowloon, Hong Kong.

  • dummy +86 18666202010

  • dummy Tik Precision Manufacturing Co.,Limited

  • dummy [email protected]

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